Fused alumina is a granular material
utilized in abrasives and refractories manufacturing due to its traits such as
low permeability, low porosity, higher density & refractoriness. We get
fused Alumina when Alumina is melted in electric arc furnaces by transmitting
present between carbon electrodes.
Electric arc furnaces produce fused alumina
in numerous forms, the most common are white (WFA) & brown (BFA) pink and black
are the other forms available. Fused alumina melts approximately at 2,500??C
and has a Mohs hardness of 9.£¨Green
Chromium Oxide£?
Blue Fused Alumina
Blue Fused Aluminamakes up about two-thirds
of the output, and perhaps one of the widely utilized abrasives. The electric
arc furnace when charged with bauxite and additives we get increased BFA. It is
produced use of in a wide number of applications chiefly in bonded abrasives,
predominantly grinding wheels for high tensile materials, & coated
abrasives like discs, belts, and paper for wood and metalworking.
China is the world's largest producer
sharing more than 50% of BFA production.BFA Grains when calcined before use
improve hardness, set ceramic coatings that enhance the surface roughness and
raise the bond from the bonding media with the grain.
White Fused Alumina
White Fused Alumina consequently used in
refractories are the purest & highest one in grade. WFA formed as a result
of Bayer process alumina is a friable product. As BFA, WFA is also utilized for
manufacturing coated products, grinding wheels (both resin bonded and
vitrified). These grains are used also in shot blasting and polishing media;
WFA of refractory grade is used as raw material for high alumina refractories
Pink & Red Fused Alumina
Addition of chromium oxide to WFA produces
Pink and red fused aluminas, result increase in the toughness of the finished
product.
Pink fused alumina has about 2% chromium oxide
and features a Knoop hardness of 2,150 when evaluated with that of WFA, which
is of 1,950. To be able to improve toughness little quantity of titanium oxide
is also added to it.
Medium dimension sharp or blocky grains of
Pink fused alumina make it apt for precision tool space grinding of hard alloy
steels and broad surface.
Red fused alumina has Chrome Oxide content of about 3% with
small amount of calcium oxide ferrous oxide, sodium oxide, silicon oxide, and
magnesium oxide. This fused alumina is tougher than pink grades. They too have
friable grains, blocky and sharp edged.( Chrome Oxide Green, Chromium Oxide Green, Chrome Oxide
Green Refractory)
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